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Manafacture: Char-Broil File size: 3.84 mb File name: bf877f69-c6a2-460f-b8a3-15ebbfd1c164.pdf Language of manual:

However, the method of assembly remains the same. PARTS DIAGRAM PARTS DIAGRAM JJ AIBFJAAKVTULYYOWQRSYYMNUUPEERRSSHCCHHIINNDDFFBBCCGGXXQQVVPPLLSSTTXGEDDOOZZ KK ASSEMBLYASSEMBLY 1 Place bottom shelf upside down. Insert Bent U Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Bent U Pin andrepeat for remaining casters. Make sure the two locking casters are secured at the rear and the non-lockingcasters are secured at the front. After all 4 casters are secure remove the Bent U Pin and save for future maintenance. Locking caster Bottom shelf Non-lock caster Rear Front Bent U pin A Bent U pin Qty.1 2 Attach side panels to bottom shelf using 1/4-20x1/2” screw three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. 1/4-20x1/2” screw Qty.6 IMPORTANT: Panel with large hole must 7mm lock washer be on left side of bottom shelf. Left side panel (with large hole) Make sure side panelsare pushed as far to therear of bottom shelf as possible before fullytightening screws. Right side panel 13 7mm flat washer Magnets Qty.6 Qty.6 7mm lock washer 7mm flat washer Grill head Grill head 3 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using four1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers. 1/4-20x1/2” screw 7mm lock washer Lower back panel 7mm flat washer 1/4-20x1/2” screw Qty.4 7mm lock washer Qty.4 7mm flat washer Qty.4 4 4 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Regulator hose 55 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel in lower holes using one 1/4-20x1.” screw, 7mm lock washer and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 7mm Lock washer 7mm flat washer Qty.2 Qty.2 1/4-20x1.” screwQty.2 Upper back panel Lower back panel 1/4-20x1.” screw 7mm lock washer 7mm flat washer 66 Insert flange on right side shelf into side shelf brackets on side of firebox. Attach right side shelf using three 1/4-20x3/4” screws, 7mm lock washers, 7mm flat washers and 1/4” nuts, shown A. Attach rear of shelf using one 1/4-20x1.” screw, 7mm lock washer and 7mm flat washer in lower hole, shown B. Attach front of shelf and fascia using one #8x3/8” self-tapping screw and large flat washer, shown C. Attach front of shelf and fascia using one 1/4-20x3/4” screw, 7mm lock washer, 7mm flat washer and 1/4” nut, shown D/C. #8x3/8”7mm lock washer 1/4” nut self-tapping screwQty.5 7mm flat washer 1/4-20x3/4” screwQty.4 Qty.5 1/4-20x1.” screwQty.4 Qty.1Qty.1 large flat washer Qty.1 panel 7mm flat washer Fascia, right side shelf Bracket 1/4-20x3/4” screw #8x3/8” self-tapping Large flatwasher 1/4”nut 1/4”nut washer 7mm flatwasher screw 7mm lock washer 7mm flat washer1/4-20x1.” screw Back of main control panel 1/4-20x3/4” Igniter Switch screwMain control 7mm lock washer7mm lock B A CD 77 Insert flange on left sideburner shelf into side shelf brackets on side of firebox. Attach left sideburner shelf using three 1/4-20x3/4” screws, 7mm lock washers, 7mm flat washers, 1/4” nuts, shown A. Attach rear of shelf using one 1/4-20x1.” screw, 7mm lock washer, and 7mm flat washer in lower hole, shown B. Attach front of shelf and fascia using one #8x3/8” self-tapping screw and large flat washer, shown C. Under main control panel, attach front of shelf and fascia using one 1/4-20x3/4” screw, 7mm lock washer, 7mm flat washer and 1/4” nut, shown D/E. Now you may fully tighten lower screws on upper back panel. Fascia, left sideburner shelf Left sideburner shelf Flangeinto Brackets Bracket screw washerwasher #8x3/8” self-tappinglarge flatwasher 7mm lock 7mm flat BC screw 1/4-20x1.” #8x3/8” 1/4-20x3/4”Screw self-tapping screw Qty.4 1/4-20x1.” screwQty.1 7mm lock washer Qty.5 large flat washerQty.1 Qty.1 7mm flat washer 1/4” nut Qty.5 Qty.4 1/4-20x3/4” screw 1/4”nut A7mm flat washer 7mm lockwasher 1/4-20x3/4” screw Back of main control panel Control panel ED1/4”nut 7mm lockwasher 7mm flat washer removed from valve bracket Valve stem Sideburner fascia removed from valve bracket Valve stem Sideburner fascia #8-32x3/8” screw 4mm lock washer First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lowe...

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