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manual abstract
It provides important information on safe and efficient installation. The installation and use of this product must comply with national, federal, state, municipal and local codes. Safety Symbols used in this manual WARNING! Indicates a hazard which, if not avoided, could result in injury or death. CAUTION! Indicates a hazard which, if not avoided, could result in damage to the product or other property. NOTICE! Read and pay attention to this important information. WARNING! This UPS unit contains hazardous AC and DC voltages. Only qualified electricians should install the UPS, AC line and external batteries, and must be familiar with batteries and battery installation. Before installing, maintaining or servicing the UPS, shut off the UPS and disconnect all sources of AC and DC power. As the UPS has no built-in disconnection devices to switch off external AC and DC input power, ensure that disconnection devices are provided as separate parts in connection with the installation! The installer must provide each external disconnecting device for this UPS system with labels with the following text: “Isolate the Uninterruptible Power Supply (UPS) as instructed in this guide before working on circuit” AC and/or DC voltage will always involve a potential risk of AC voltage at UPS output generated from either batteries or mains. To avoid equipment damage or personal injury, always assume that there may be voltage at UPS output. This system is equipped with an auto-start function. If activated, the system may start without warning. Refer to the “Programming” section of this guide for information on de-activation. TEST BEFORE YOU TOUCH! To reduce the risk of fire or electric shocks, install the UPS and external batteries in a temperature and humidity controlled indoor area, free of conductive contaminants. UPS batteries are high-current sources. Shorting battery terminals or DC terminals, DC busbars can cause severe arcing, equipment damage and injury. A short circuit can cause a battery to explode. Always wear protective clothing and eye protection and use insulated tools when working on batteries. CAUTION! This unit contains components sensitive to electrostatic discharge (ESD). If you do not follow the ESD procedures, you may cause severe damage to electronic components. Installation Guide APC Silcon 60-80kW 400V UPS Contents 1.0 Introduction 5 1.1 Tools and Equipment 5 2.0 Unpacking 6 3.0 Installation 8 3.1 Requirements on Site 8 3.1.1 Cabinet Dimensions H*xWxD - 1400xWx800 [mm]. Width as in below table: 8 3.2 Footprint 9 3.2.1 800mm Cabinet for 60-80kW UPS 9 4.0 External Connection 4.1 Connecting the UPS 10 4.2 System Integration Interface 12 4.2.1 Connections 13 4.3 Parallel Board 14 4.4 Communication Interface Board 17 4.4.1 Connections 17 4.5 Connecting of APC Silcon Tripel Chassis 18 4.6 APC Silcon Triple Chassis 19 4.6.1 Safety Warnings 19 4.6.2 Product Description 19 4.6.3 Installing Management Peripherals 4.6.4 Powering the APC Silcon Triple Chassis 22 4.6.5 Troubleshooting 23 4.6.6 Product Specifications 24 4.7 APC Silcon Battery Cabinets 27 4.7.1 APC Silcon Battery Cabinets 28 4.8 Battery Breaker Box/Fuse-box 4.8.1 Battery Breaker Box 31 4.8.2 Battery Breaker Box Connection Diagram 32 4.8.3 Fuse-box 33 4.8.4 Fuse-box Connection Diagram 34 4.8.5 UPS with External Battery in Battery Breaker Box/Fuse-box Configuration 35 5.0 Programming Parameters 36 5.1 Parameters 36 5.1.1 Programming Keys 37 5.1.2 Programming Example - Switch to Bypass Operation 38 5.2 System Configuration 38 5.2.1 Programming Example - Change Charge Voltage to 446 5.2.2 Programming Example - Change to Output Isolation Transformer available 41 5.3 Programming Parameters for Advanced Parallel Operation 42 5.3.1 Description of Settings 42 5.3.2 Programming example 43 5.4 Battery Monitor 43 5.4.1 Installation of new batteries 43 6.0 Options/Accessories 44 6.1 Service Bypass Panel for Single Operation 44 6.1.1 Wiring up UPS with SBP in TN-C-S Network 46 6.1.2 Wiring up UPS with SBP in TN-S Network 46 6.1.3 Operating The External Service Bypass Switch 47 6.2 Service Bypass Panel for Parallel Redundant Operation 49 6.2.1 Two Parallel Systems with Service Bypass Panel 6.2.2 Parallel/Redundant Operation with Service Bypass Panel and External Battery via MCCB 51 6.2.3 Operating External Service Bypass Switch for Parallel Systems 52 6.2.4 Isolating One UPS for Service/Maintenance 56 6.2.5 Switching Back to Normal Parallel/Redundant Operation 57 6.3 Intersystem Synchronization Unit 58 6.4 Relay Board 59 Installation Guide APC Silcon 60-80kW 400V UPS 6.4.1 Relay Board/Relay Functions 60 6.5 Weight Equalizer 62 6.6 Remote Display 64 6.6.1 Extension of Remote Display Communication Distance 64 6.6.2 Remote Display Installation 66 6.6.3 Remote Display Use 67 6.7 Isolation Transformer 68 6.7.1 Connecting Isolation Transformer 69 6.7.2 Wiring up UPS with External Yyn0 Isolation Transformer at Output 71 6.7.3 Wiring up UPS with External Yyn0 Isolation Trans...