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manual abstract
The AL600 Pioneer is one of the easiest and most trouble free ways to transport your chair or scooter. This manual is written to be used both as an installation guide as well as an operation guide for the end user Refer to the index below for the sections that apply to your lift and options. Please read the manual thoroughly BEFORE attempting any installation, adjustment or use of the lift. Both installers and operators should familiarize themselves with this entire manual. If you have any questions or comments concerning the installation or operation of your scooter/chair lift, please contact your local distributor for additional technical information. Only authorized dealers should install this lift. Caution: Some scooters and chairs may be unsuitable for transport in or on a motor vehicle. Please contact the manufacturer of your mobility device to determine its transportability. Unpacking the Lift Detailed below is the inventory of parts included with your lift. If any parts are missing or if any shipping damage is noted, immediately contact the distributor from which you purchased your lift. DO NOT attempt to install or use the lift with any missing or damaged parts. Pioneer Hardware Pack: Owner’s Manual 1 Vehicle Wiring Harness 1 2 Button Hand Control 1 Manual Override Tool 1 Hex Bolts DIA 5/16” x 4” 2 Hex Nuts DIA 5/16” 2 Washers 5/16” 2 Lock Washers 5/16” 2 Installation Washers 2 Butt Connectors 10-12 gauge 2 Rubber Grommet 1 Tie Wraps 10 1 Lift Assembly 1 Pioneer Platform 1 Leg Assembly 1 Hardware Pack 1 Foot Plate 1 Front Wheel Cradle (For Scooter Applications) Applications: The Pioneer in its factory setup is intended for the transport of power chairs. With a minor change to the platform the Pioneer can easily be adapted for the transport of three or four wheel scooters. The maximum weight that can be safely lifted by the Pioneer in either setup is 350 LBS. This lift is intended for installation in the enclosed rear cargo area of most vans, mini-vans, and S.U.V.s. This lift is not intended for use with vehicles with tailgates. This lift is not intended for application where it would be left outdoors. Foot Plate Pioneer Platform Lift Assembly Leg Assembly Front Wheel Cradle (for Scooter Applications) Box Contents: Installing the Vehicle Wiring Harness Important Note: IMPROPER WIRING IS THE #1 CAUSE OF PROBLEMS IN THE OPERATION OF A VEHICLE LIFT. FOLLOW THE WIRING INSTRUCTIONS CAREFULLY Located in the hardware package is the vehicle wiring harness. The harness is manufactured to, and complies with the SAE J1128 requirements. The wire harness is approximately 23 ft. long and will accommodate most vehicles. To back Unwind the harness and lay it flat. One end of the of vehicle harness has a black plug . This is the lift end of the harness and goes to the back of the vehicle. Begin routing the wiring harness at the vehicle battery. Attach the black wire to the negative terminal on the battery. Do not attach the red wire yet. To vehicle's battery BLACK WIRE BLACK WIRE OR Side mount Top mount Run the wiring harness under or when possible through the vehicle, back to the trailer hitch. Always locate the wiring harness where it can not be snagged by road debris and away from the vehicles gas tank. If the harness is too long for the vehicle, coil the excess wire and secure it to the vehicle frame with the supplied tie wraps. Do not cut or shorten the harness. Secure the plug about even with the end of the hitch receiver tube. Attach the red wire to the positive terminal on the battery. RED WIRE RED WIRE OR Side mount Top mount Important Reminder: Never attempt to attach the wire harness to a secondary power source, The lift requires direct connection to the battery. Caution: When the installation requires the wiring harness be run on the underside of a vehicle, route the harness away from the exhaust system, brake lines, fuel lines, gas tank, pinch points, and sharp edges. Locate the wiring harness where it can not be snagged by road debris. Manufactures Recommendation: Schedule a routine maintenance visit with the end user. Harmar recommends the lift be greased in the applicable areas, and the wire harness connections be checked for corrosion, and/or decay, as such conditions are normal due to environmental changes. Leg Assembly Foot Plate This part of the J-Bolt must face toward the front of the vehicle This part of the leg assembly must face toward the rear of the vehicle. J-Bolt Bracket: These parts must face toward the rear of the vehicle. Secure the JBolts into the 3rd row seat attachment points. Leg Assembly Hold Down Rod Hold Down Brackets Installing the Leg Assembly: Place the leg assembly into the vehicle. Orientate the leg assembly as shown in the drawing to the right. Hook both of the J-Bolts into the third row seat attachment points. Verify that the leg assembly is centered from side to side within the vehicle. Tighten the nuts on the J-bolts until the assembly is firmly attached to the vehicle....