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Wide Body Dump Cart 6 Reversible Frame Orientation For Left Side discharge locate the handle (A, Figure 4) on the right side of the cart. Use the U-bracket (B) with the hole located 1-1/2” from the edge. Rotate the frame (C) so that the offset is on the left hand side. Offset 1-1/2” B C A Figure 4. Left Side Discharge A. Handle, Latch C. Frame B. U-Bracket, Hole 1-1/2” from edge For Right Side discharge locate the handle (A, Figure 5) on the left side of the cart. Use the U-bracket (B) with the hole located 3/4” from the edge. Rotate the frame (C) so that the offset is on the right hand side. Offset 3/4” B C A Figure 5. Right Side Discharge A. Handle, Latch C. Frame B. U-Bracket, Hole 3/4” from edge. 7 Initial Assembly & Installation B A A Figure 6. Wheel Assembly (RH Dishcarge Shown) A. Wheel Assembly B. Frame CART ASSEMBLY 1. Determine if you have a right side or left side discharge. Refer to Figures 4 & 5. 2. Install the wheel assemblies (A, Figure 6) to the frame (B). Place the head of the swivel wheel on the end of the frame. Align the holes and place four 3/816 x 1 hex bolts up through the frame and head of the swivel. Secure with four flat washers (13/32 I.D., 7/8 O.D.) and 3/8-16 locknuts. 3. Install the U-bracket (A, Figure 7) to the bottom of the box (B). Place the three 5/16-18 x 3/4 slotted truss head bolts and three flat washers (11/32 I.D., 3/4 O.D.) through the inside of the box and the U-bracket. Secure with three 5/16 lockwashers and nuts. 4. Turn box upside down and install the frame to the U bracket (Figure 8). Align the two prong end (A) in the frame with the ends of the U-bracket and secure with two 1/2-13 x 1-1/4 hex bolts and locknuts. DO NOT over-tighten the locknuts, since the box pivots at this point for dumping. 5. Turn box with frame upright and install the latch handle (A, Figure 9) and two lift handles (B) as follows: A. Refer to Figure 3. Latch Handle: Place one 5/1618 x 1 hex bolt with 5/16 spring washer through the inside of the box. Next place a 5/16 flat washer over the bolt on the outside of the box, the latch handle, a 5/16 flat washer, a 5/16 spring washer and a 5/16 nut and jam nut. Tighten the nuts so that when the latch handle turns the bolt and nut will not turn. (Be sure the cups of the spring washers are facing toward the box surface on both sides.) B. Refer to Figure 3. Lift Handles: Install the two lift handles on the outside of the box. Place two 1/4-20 x 1/2 slotted truss head bolts through the inside of the box and the lift handle. Secure with two 1/4 lock- washers and nuts. A B Figure 7. Install U-Bracket A. U-Bracket B. Box D Figure 8. Install Frame (RH Dishcarge Shown) A. Prong End B A Figure 9. Install Latch Handle (RH Dishcarge Shown) A. Latch Handle B. Lift Handle 8 Initial Installation & Assembly A Figure 10. Install Support Tube A. Support Tube 6. Install support tube (A, Figure 10) inside the box. Align each end of the support tube with the two holes at the front corner side of the box. Place one 5/16-18 x 1-1/2 hex bolt with a 5/16 flat washer and plastic spacer through the top, outside hole of the box and the support tube. Secure with a 5/16 locknut on the inside. At the bottom hole place on 5/16-18 x 1-1/2 hex bolt with a 5/16 flat washer through the box and the support tube. Secure with a 5/16 locknut. COVER ASSEMBLY 1. Unfold the cover and spread it out on a flat, clean surface. The two 3/8 inch rods are threaded through two sleeves inside the cover. The rod with the two bent ends is called the frame rod (B, Figure 11), since it lays on top of the box's frame. The rod with the two eyebolt ends is called the support rod, since it supports the top, rear side of the cover. 2. Thread the frame rod (B, Figure 11) through the bottom sleeve of the cover so that the two bent ends protrude through the openings on each side. The openings (A) of the sleeve are found next to the black cord loops. 3. Thread the support rod (A, Figure 12) through the sleeve inside the cover. 4. Pick up the cover by holding the rods and place the support rod inside the frame rod before hooking the frame rod (A, Figure 13) through the eyelet of the support rod (B) on each end. 5. Place the cover assembly over the support tube. Insert the frame rod with the support rod attached through the hole in the support tube and secure with a flat washer and cotter circle (A, Figure 14) on each side. B A Figure 11. Install Frame Rod A. Opening B. Frame Rod Figure 12. Install Support Rod A. Support Rod A Figure 13. Connect Frame Rod and Support Rod A. Frame Rod B. Support Rod A B Figure 14. Secure Rods A. Safety Clip A 9 Initial Assembly & Installation B C E A D Figure 15. Install Connecting Sleeve A. Connecting Sleeve B. Support Tube C. Sleeve Clamp D. Truss Head Screw, 1/4-20 x 1/2 E. Nyloc Nut C A B A Figure 16. Install Straight Rod A. Straight Rod Figure 17. Secure Cover A. Straight Rod C. Bolt B. Cord Loop 6. Install the sleeve clamp (C, Figure 15) to the connecting sleeve (A) with 1/4...

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