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User manual Agri-Fab, model 45-03072

Manafacture: Agri-Fab
File size: 2.99 mb
File name: 45-03072.pdf

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FORM NO. 49464 (5/04) CAUTION: Read Rules for Safe Operation and Instructions Carefully • Safety • Assembly • Operation • Maintenance • Parts the fastest way to purchase parts Agri-Fab. TABLE OF CONTENTS SAFETY RULES ...................................................... 3,4 SAFETY AND OPERATIONAL DECALS ................ 5,6 HARDWARE CHART .................................................. 7 ASSEMBLY ............................................................ 8-11 OPERATION......................................................... 12-16 CUSTOMER RESPONSIBILITIES......................17-20 STORAGE ................................................................. 21 REPAIR PARTS ................................................... 22-26 WIRING DIAGRAM ................................................... 27 2 3 4 5 6 CONTENTS OF PARTS BAG SHOWN FULL SIZE A B C D E F J K G H I NOT SHOWN FULL SIZE REF. QTY. DESCRIPTION REF. QTY. DESCRIPTION A B C D E F 1 2 2 1 3 1 Hex Bolt, 1/2" x 7" Hex Bolt, 3/8" x 2-3/4" Hex Bolt, 5/16" x 3/4" Hex Bolt, 1/4" x 3/4" Screw, Self Tapping #10 x 1/2" Hex Lock Nut, 1/2" G H I J K 2 2 1 2 3 Hex Lock Nut, 3/8" Hex Lock Nut, 5/16" Hex Lock Nut, 1/4" Flat Washer, 3/8" Clip, 3/8" 7 ASSEMBLY INSTALL TOWBAR TUBE TO REAR QUADRANT • Remove Hex Bolts and lift Front Drive Cover from mower housing. • Rest end of Tow Bar Tube on front edge of mower. • Feed Wire Harness in end of Tow Bar Tube through large hole in back wall of Rear Quadrant. • Place Towbar Tube into Rear Quadrant, align holes INSTALL WIRE HARNESS TO ENGINE • Feed Wire Harness up through hole in middle of Front Drive Cover. • Install one Wire to Engine Magneto Ground Terminal. (The same Terminal as red Wire from inside Mower.) • Install other Wire of Wire Harness to Engine Ground Base. (The same Terminal as black Wire from inside Mower.) • Refasten Front Drive Cover to mower housing. INSTALL CLUTCH TO TOWBAR TUBE • Place Clutch Cable forward along Towbar Tube. • Spread ends of three Cable Clips and place around Clutch Cable. • Place Clutch Cable on top of Towbar Tube and align Cable Clips with bolt holes in Towbar Tube. • Secure with three #10 Screws. and insert 3/8 x 2-3/4 Hex Bolt through quadrant and rear hole of Tube. • Secure tightly with 3/8 Hex Lock Nut and then loosen 1/4 turn to allow Tube to pivot freely inside Rear Quadrant. • Assemble a 3/8 Flat Washer onto a 3/8 x 2-3/4 Hex Bolt. • Insert Bolt and Washer into slot in Rear Quadrant and into hole in Towbar Tube. • Secure Tightly with 3/8 Flat Washer and 3/8 Hex Lock Nut, then loosen 1/4 turn to allow Tube to pivot freely inside Rear Quadrant. NOTE: Towbar Tube must pivot freely inside Rear Quadrant when Latch is pulled from notch. 8 9 ASSEMBLY ENGINE MAGNETO GROUND (RED WIRE) ENGINE GROUND BASE FRONT DRIVE COVER 3/8 X 2-3/4 HEX BOLT CABLE CLIPS (3) #10 SCREW (3) CLUTCH CABLE CLUTCH LEVER TOW BAR TUBE 3/8 HEX LOCK NUT REAR QUADRANT .. 1/4 X 3/4 HEX BOLT HITCH ASSEMBLY 1/4" HEX LOCK NUT 5/16 HEX NUT (2) CLUTCH CABLE MOUNTING ANCHOR CABLE GUIDE 3/8 FLAT WASHER 3/8 FLAT WASHER FEED WIRE HARNESS .. THROUGH THIS HOLE FIG. 1 ASSEMBLY INNER NUT OUTER NUT SWITCH.. BODY CLUTCH LEVER 1/8" ENGINE.. PULLEY BLADE.. PULLEY IDLER.. PULLEY CLUTCH LEVER PLUNGER REAR DRIVE.. COVER FOUR.. SCREWS CLUTCH CABLE ADJUSTMENT • Remove four screws from Rear Drive Cover. Lay aside cover and screws. • Place Clutch Lever in "DISENGAGED" position • The Cable should be under slight tension but should not pull the Clutch Lever more than 1/8" away from the Switch Body. NOTE: If the Plunger extends more than 1/8" out from the switch body, the cable tension is too tight and the Engine will not start. TO INCREASE CABLE TENSION • Place Blade Clutch Lever in the "DISENGAGED" position. • Loosen the inner nut on the Clutch Cable. • Tighten the outer nut on the Clutch Cable. TO DECREASE CABLE TENSION • Place Blade Clutch Lever in the "DISENGAGED" position. • Loosen the outer nut on the Clutch Cable. • Tighten the inner nut on the Clutch Cable. • Repeat the above procedure until you have the correct tension. FIG. 2 10 11 ASSEMBLY ROLLER 1/2 X 7 HEX BOLT REAR ROLLER.. MOUNTING BRACKET 5/16 X 3/4 HEX BOLTS.. AND 5/16 HEX LOCK NUTS 1/2 HEX LOCK NUT INSTALL REAR ROLLER TO DECK • Install Rea...