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manual abstract
Not doing so may result in improper installation and void the manufacturer’s guarantee. These hinges have a permanent, factory applied lubricant. Removal or alteration of this lubricant, anodizing or painting of the product in the field will void the guarantee. INSTALLATION NOTES Reinforcing and Rivet nuts: No reinforcing is necessary except on extremely high frequency, extremely heavy or extra-wide doors. Rivet nuts are required in the frame and door when door weight exceeds 450 pounds (up to 600 pounds). Pairs of Doors with Mullions: If the mullion is between the doors, treat as a single door installation. If the mullion is behind the doors, treat as a double door installation. HINGE CUTTING (IF NECESSARY) Note: All standard length hinges are supplied slightly shorter than nominal door height to avoid threshold or carpeting clearance problems. All uncut hinges are templated and non-handed. Use the same model for both right and left hand openings. If hinge is longer than door and needs cut, follow instructions below. Once the hinge is cut it becomes handed because the cut end must go on bottom. O Determine hinge height. If hinge is taller than door, hinge must be cut to match door height. Hinge must not be taller than door height. Mark hinge with line where cut is needed. Q Cut hinge. A. Fold hinge so that channel is up. B. Starting on channel, cut through entire hinge along line. C. Debur all cut edges with file. Special note, when cutting off more than 13.50”. B. If more than 13.5” is cut from bottom of hinge, a set screw bearings will be cut off. This set screw bearing is required for proper operation. In this case remove the set screw bearing from the cut off section by loosening set screw and sliding back channel. Loosen set screw(s) on hinge, slide back channel, and replace a non set screw bearing with a set screw bearing. D. Slide channel back into place and tighten all set screws. Set screw bearing A 4s 0 \ / \ / X / Channel A CAUTION • 83”, 85”, and 95” hinges require 2 set screw bearings. • 120” hinges require 3 set screw bearings. 829168-00(1) ......... .. .... Ingersoll Rand © 2006 Ingersoll-Rand Company Limited Security Technologies 829168-00 INSTALLATION Q Mark frame hole locations. A. Open hinge and place frame leaf flat against surface of frame leaving 1/8” gap between top of hinge and frame header. Hinge lip should be held tight against the frame face from top to bottom. B. Mark all hole locations on frame using center punch provided. C. Drill all holes using #13 (.185”) or 3/16” (.188”) drill for metal frame. For wood frame use 5/32” (.156”) drill. Optional wood screw pack required. D. DO NOT install hinge to frame at this time. Q Mount hinge to door. A. Place door leaf of hinge against hinge edge of door so that top of hinge is flush with top of door. Hinge aligment lip must lay flat against full length of door. B. With hinge held firmly in place, mark all hole locations on ...
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