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manual abstract
Attach the top and bottom door hinge brackets to the door with the #10-32 machine screws and a 1/8” allen head driver as shown in Figure 1 below. 2. Press in the shoulder bushings to the top and bottom door hinge brackets. Make certain that the shoulder is to the outside of the door as shown in Figure 1 below. 3. Test fit the door to the unit to make certain door will hang correctly. The door is hung correctly when the top of the door is parallel to the top of the unit. (See Figure 2) Adjustments can be made by loosening the door hinge machine screws and moving the door hinge brackets on the door. 4. Tighten all four (4) machine screws after adjustments have been made. 5. Remove the door from the unit by removing the units top hinge set screw and angling the door off of the bottom hinge pin. Figure 2 Figure 1 Door Hinge Screw Holes Shoulder Bushing Door Hinge Bracket #10-32 Machine Screw Typical Top and Bottom Door Front Surface Door Hinge Bracket Assembly This surface parallel to the unit. (Right hinge door shown 6 Selecting and Preparing the Wood Frame - DFUW Models FOR A 3-1/2” TOE KICK (COVERS THE ENTIRE DOOR EXTRUSION) (LEFT HINGE) 1/4” X 3/8” Deep hinge screw clearance hole. Locate and drill using door hinge hole after the door has been aligned to the unit and when the wood is positioned on door 1/4” X 3/8” Deep hinge screw clearance hole. Locate and drill using door hinge hole after the door has been aligned to the unit and when the wood is positioned on door Mounting surface (Non-face) side Mounting surface (non-face) side Mounting surface (non-face) side Min. 5/8” (1.7 cm) Max. 3/4” (1.9 cm) 14 5/16” (36.4 cm) 7 5/32” (18.2 cm) 23/32” (1.8 cm) TYP 1 23/32” (4.4) cm min. width to cover door extrusion 23/32” (1.8 cm) TYP BACKVIEWOF OVERLAYPANEL 30 5/16” (77.0 cm) Pre-drilled pilot holes - 8 places 7 13/16” (19.8 cm) TYP 15 5/32” (38.5 cm) TYP 22 1.2” (57.2 cm) TYP 13/16” (2.1 cm) counterbore 7/16” (1.1 cm) deep 15/32” (1.2 cm) Dia. hole 15./2” (1.2 cm) 3 7/32” (8.1 cm) 7 FOR 3-1/2” TOE KICK (COVERS THE ENTIRE DOOR EXTRUSION) (RIGHT HINGE) 1/4” X 3/8” Deep hinge screw clearance hole. Locate and drill using door hinge hole after the door has been aligned to the unit and when the wood is positioned on door Mounting surface (Non-face) side Mounting surface (non-face) side Min. 5/8” (1.7 cm) Max. 3/4” (1.9 cm) 14 5/16” (36.4 cm) 7 5/32” (18.2 cm) 1 23/32” (4.4) cm min. width to cover door extrusion 23/32” (1.8 cm) TYP 30 5/16” (77.0 cm) Pre-drilled pilot holes - 8 places 15/32” (1.2 cm) 3 7/32” (8.1 cm) 15/32” (1.2 cm) Dia. hole Mounting surface (non-face) side 1/4” X 3/8” Deep hinge screw clearance hole. Locate and drill using door hinge hole after the door has been aligned to the unit and when the wood is positioned on door 23/32” (1.8 cm) TYP 13/16” (2.1 cm) counterbore 7/16” (1.1 cm) deep BACK VIEW OF OVERLAY PANEL 7 13/16” (19.8 cm) TYP 15 5/32” (38.5 cm) TYP 22 1.2” (57.2 cm) TYP Attaching the Wood Frame to the Door -DFUW Models 1. If the door is attached to the unit, remove by unscrewing the top allen head set screw at the top hinge. Remove the door by angling the door off of the bottom hinge pin. 2. Install the supplied lock body into the wood panel. Secure the lock body by using the supplied 15mm lock retaining nut. Screw the lock retaining nut on the lock body’s threaded section. Make sure the lock’s key slot is vertical, then tighten the nut with a deep well socket. 3. Peel back the door gasket to expose the screw holes and lock location hole. 4. Set the wood frame flush to the front of the door in the desired location. Clamp the wood frame to the door if necessary. Check to make sure the back of the lock in the wood frame lines up with the hole in the door. 5. Insert the wood screws through the back of the door into the pilot holes in the wood frame and tighten. 6. Assemble the door lock’s phillips head screw, the lock extension, and lock cam. Mount them to the back of the lock body. The cam should be oriented vertically. Tighten the phillips head screw to secure the lock assembly. 7. Reinstall the door gasket by pressing into the door channel. Make certain the corners are inserted fully. Insert the key into the lock and make sure the lock operates properly 8. Install the door to the unit. Use the supplied plastic washer as shown in the figure below. 9. Realigning the door may be necessary. Any final door adjustments can be made using a 1/8” allen head driver to adjust the door’s hinges. (See figure below) 10. Attach the door light striker plate as shown using the 5/16” hex or phillips head screws provided. Make certain the light is able to turn on and off when the door is opened and closed. 11. Attach the door to the unit by reversing step number 1 above. 12. Insert the key into the lock and verify that the lock cam works properly with the catch bracket on the cabinet front. Hinge Hardware Installation Details CAUTION Door can become disengaged if washers are not installed. CAUTION Door can b...