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Manafacture: Wayne
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manual abstract
5. A single thirty-second tone will sound when power to the system is interrupted. The unit will reset automatically when power is restored. A three-second tone will sound every time the pump starts. Troubleshooting Chart Maintenance Always disconnect the electrical supply before attempting to install, service, relocate or perform any maintenance. If the power source is out of sight, lock and tag in the open (off) position to prevent unexpected power application. Failure to do so could result in fatal electrical shock. Only qualified electricians should repair this unit. Improper repair could result fatal in electrical shock. 1. Once a month, check battery condition. 2. Unplug the wall charger. 3. For batteries with top caps that can be removed, the electrolyte level should be checked and filled to manufacturer’s specifications. The charge for each cell should be checked with a hydrometer. A specific gravity of 1.265 indicates the battery is at full charge. If the specific gravity of any of the cells varies more than .050, the battery should be replaced. NOTE: An inexpensive hydrometer can be purchased at an automotive parts dealer. 4. Inspect the terminals and clamps for corrosion and tightness. Clean and tighten as required. 5. Unplug the main pump and fill sump with water until back up pump turns on. Repeat process two times to be sure pump is operating normally. 6. If pump operates normally, plug charger into wall outlet, turn on main pump. If pump fails to operate normally, see Troubleshooting guide and correct problem. Repeat step 5. Symptom Possible Cause(s) Corrective Action Pump won’t run 1. Connections not secure 1. Check all connections 2. Low or defective battery 2. Check battery and replace if low or defective 3. Float switch unable to swing up and 3. Check that float switch tether is long enough to allow pump to down as needed operate 4. Defective or blown fuse 4. Check internal fuse located inside the control box. Pull the charger from the wall outlet and remove. If the fuse is blown, replace it with a 15 amp automotive type fuse Motor hums but pump won’t run 1. Defective battery 2. Impeller is locked 1. Check battery and replace if low or defective 2. Unplug pump and check to see if impeller is free to turn. If impeller is locked, remove the 4 screws on the bottom of the pump to release the housing around the impeller. Remove the obstruction. Reassemble pump and reconnect Pump runs but pumps very little 1. Check valve missing or improperly installed 1. Check to make sure a check valve is installed and functioning between primary pump discharge and Standby Sump Pump tee or no water 2. Obstruction in discharge pipe 3. Pump not rotated 30° 4. Pump air locked fitting 2. Check for obstruction and clear if necessary 3. Check that pump is rotated 30° in tee fitting as shown in Figure 3 4. The impeller housing has a small hole on its side. This hole must be open for the pump to prime. With the pump unplugged, remove the 4 screws on the bottom of the pump to release the housing around 5. Discharge pipe length and/or height exceeds capacity of pump 6. Low or defective battery the impeller. Clean out the hole and replace cover 5. If discharge is too high, a separate line may be required with a lower discharge height 6. Check battery and replace if low or defective Pump cycles too 1. Tether length too short on float 1. Tether length should be at least 2”. Adjust if necessary frequently switch CAUTION: Ensure tether will swing freely without obstruction 2. Main check valve located between the 2. Install check valve or repair as required discharge of the primary pump and the Standby Sump Pump tee fitting or the Standby Sump Pump flapper valve not installed or working properly 3 Operating Instructions And Parts Manual For Replacement Parts, call 1-800-237-0987 Please provide following information: Address parts correspondence to: -Model number Wayne Home Equipment -Serial number (if any) 100 Production Drive -Part descriptions and number as shown in parts list Harrison, OH 45030 U.S.A. 1 3 4 6 10 9 2 57 8 Ref. Part No. Description Number Qty. 1 Wire tie 17182-003 4 2 Tee fitting 17233-002 1 3 Battery box/strap 23217-001 1 4 Charger 17220-004 1 5 Control box 30209-001 1 6 Screw - control box 16119-002 4 7 Pump 17218-003 1 8 Flapper valve 17216-001 1 9 Clamp - hose 16044-001 1 10 Float switch 30206-001 1 Limited Warranty For one year from the date of purchase, Wayne Home Equipment Division ("Wayne") will repair or replace, at its option, for the original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by Wayne to be defective in materials or workmanship. Please call Wayne (800-237-0987) for instructions or see your dealer. Be prepared to provide the model number when exercising this warranty. All transportation charges on Products or parts submitted for repair or replacement must be paid by purchaser. This Limited Warranty does not cover Products which have bee...