Before beginning this installation, carefully read through the following instructions. Use extreme care when cutting headliner material. Check for wiring or other componentry above headliner material. Cut only where indicated. Materials/ Tools required for this installation: 1. #2 Phillips screwdriver 2. Powered screwdriver or drill with adapter 3. T-15 TORX bit driver 4. Razor knife or similar 5. Awl or similar tool 6. 1/4” hex socket bit 7. 18 GA wire 4' 8. Audiovox Series 640/650 Video Module NOT FOR VEHICLES EQUIPPED WITH SUN ROOF. June 2, 1999 INSTALLATION INSTRUCTION # 44-0034A Printed in the U.S.A MATERIALS PROVIDED FOR INSTALLATION: ITEM Description QTY 1 SCREW, # 10 X 1/2" HWH 7 2 SCREW, # 8 X 3/4" PWH 6 1 3 SCREW, 6-32 x 3/4" PPH 6 4 WASHER, # 6 4 5 SCREW, # 6 X 1/2" PFH 2 2 6 FRONT MOUNTING BRACKET 1 7 REAR MOUNTING BRACKET 1 3 8 SWITCH MOUNTING BRACKET 4 9 ADAPTER 1 4 10 WIRE HARNESS 1 11 CONSOLE 1 5 12 SPEAKER GRILLE 2 13 COVER PLATE 1 14 COVER PLATE DECAL 1 I. PREPARATION OF VEHICLE INTERIOR June 2,1999 INSTALLATION INSTRUCTION # 44-0034A Printed in the U.S.A. 2 IF VEHICLE IS NOT EQUIPPED WITH FACTORY REAR A/C AND REAR AUDIO CONTROLS, PROCEED TO STEP 4. 1. Carefully remove the O.E.M. console mounted to inner roof of vehicle by pulling downward on sides to release clips. See Figure 1. 2. Lower console and disconnect wiring at (3) three locations. FIGURE 1 Remove and retain controls from console and lay them in a safe place. Discard console. See Fig. 2. 3. Remove and retain (2) two O.E.M. screws which secure plastic panel. Slide panel rearward until front edge of panel can be lowered through headliner. Slide forward and discard panel. See Figure 3. FIGURE 2 FIGURE 3 4. Using a razor knife, carefully trim headliner as shown. Make sure the 27” cut is centered left to right in vehicle. Caution: Before cutting headliner material, check for wiring or other componentry above headliner. Cut only where indicated. DO NOT OVERCUT HEADLINER. See Figure 4. 5. Remove and retain O.E. dome light. Caution: Headliner material is brittle. Use care when removing dome light. Access dome light clip through opening previously cut in headliner. 6. Scribe a center line on the sheet metal roof of vehicle. FIGURE 4 3 FIGURE 5 7. Remove and retain (2) two screws which secure front mounting bracket (item 6 pg. 2) to console (item 11 pg 2). Install front mounting bracket over O.E. brace, align slot with center line scribe and front edge of the O.E. brace. Make sure that the bracket is centered left to right. If applicable align and fasten O.E. screws in O.E. clips in the roof of the vehicle. Secure using (4) four # 10 x1/2" screws (item 1 pg. 2). See Fig. 5. 8. Inset rear mounting bracket (item 7 pg. 2), with bent edges upward, between headliner and sheet metal roof. Slide bracket rearward until tabs engage rear O.E. brace. Make sure that bracket engages securely. Align slots in bracket with the center line scribed in the roof. Secure brackets together using (3) three # 10 x1/2" screws (item 1 pg. 2). See Figure 5. 9. Install jumper wire harness (item 10 pg 2) to extend the O.E.M. audio control harness, if equipped. See Figure 6. FIGURE 6 II. PREPARATION OF CONSOLE FOR INSTALLATION IF VEHICLE IS NOT EQUIPPED WITH FACTORY REAR A/C AND REAR AUDIO CONTROLS, PROCEED TO STEP 13. 10. Carefully remove cover from respective switch location on console (item 11 pg 2) if applicable. See Fig. 7. 11. Using a razor knife, trim away tab. 12. Install A/C switch on driver’s side opening and audio controls on passenger’s side opening. Note: Make sure switches and controls are installed in the proper direction. Remove backing from tape on switch mounting brackets (item 8 pg 2) and install (1) one bracket on top and (1) one on bottom of each switch. Press firmly on brackets to secure to switch and inside of console. FIGURE 7 FIGURE 8 4 IF SPEAKER UPGRADE KIT WAS PURCHASED, INSTALL PER INSTRUCTIONS PROVIDED. SEE FIGURE 9 FOR SUGGESTED LOCATIONS. FIGURE 9 III. INSTALLATION OF CONSOLE NOTE: Additional assistance in mounting the overhead console in vehicle is advised to prevent damage to console or components. Caution: Do not overtighten screws. Use extra support for the console until secured to the vehicle, failure to do so may cause damage to console or installed components. 13. Install and route all video and audio cables, and any other added component requirements to their respective places in the vehicle. Refer to component installation instructions for wiring diagrams. The suggested routing of the video system cable is as follows: Above the headliner from video system to B-pillar. Down the B-pillar to the floor and underneath scuff panel. Up the passenger’s side kick panel and across the bottom side of dash panel. Route the power lead to a fused accessory controlled source. Connect the ground lead to the vehicle chassis. Route the remaining wiring (RCA plugs, Remote Sensor extension, etc.) to the VCP location. See Figure 10. Connect per inst...