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manual abstract
for single spring applications, there will be no left hand spring in the TorqueMaster ® spring tube assembly. lift the TorqueMaster® spring tube assembly and rest it on top of the flag angles. NOTE: Cable drum assemblies are marked right and left hand and consist of a cable drum and drum wrap. Cable drums and TorqueMaster® spring tube assembly are cam shaped to fit together only one way. Starting on the right hand side, slide the drum wrap over to access the counterbalance cable. Pre-wrap the cable drum with the counterbalance cable 1-1/2 wraps as shown. Position the TorqueMaster® spring tube assembly so the can peak is pointing straight up. Slide the cable drum over the winding shaft until the cable drum seats against the TorqueMaster® spring tube assembly. The winding shaft must extend past the cable drum far enough to expose the splines and the grooves. Align the winding shaft grooves with the round notch in the flag angle. for double spring applications: Repeat for left hand side. for single spring applications: Pre-wrap the left hand cable drum with counterbalance cable 1-1/2 wraps and insert the loose winding shaft into the cable drum prior to sliding the cable drum over the TorqueMaster® spring tube assembly. NOTE: On single spring applications, take care in handling the loose winding shaft (left side) so that it does not slide back into the TorqueMaster® spring tube assembly. Torquemaster® springtube assembly Cam peakstraight Winding shaft Counterbalance cable 1-1/2 wraps Drum wrap Grooves Cable drum Splines Round notch Windingshaft Right cabledrum 5” Loose winding shaft 4 Please Do not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages business listings or go to the find a Dealer section online at End Brackets 21 Tools: Power drill, 7/16” Socket driver, 1/2” Wrench, Step ladder Important : war ning tags must be securely attached to both end brackets. End brackets are right and left hand. You can identify the right hand end bracket by the disconnect cable guide hole in the top of the bracket. Beginning with the right hand side, slide the end bracket onto the winding shaft so that the splines in the ratchet wheel fit onto the winding shaft grooves. Attach the end bracket to the flag angle using (1) 5/16”-18 x 3/4” carriage bolt, (1) 5/16” washer and (1) 5/16”-18 hex nut; then secure it to the jamb using (1) 5/16” x 1-5/8” lag screw. Repeat for left hand end bracket Note : If ratchet wheel falls out of end bracket, refer to illustration for proper insertion orientation. Note : On single spring applications, no ratchet wheel is required on the left hand side. Grooves Warning tag Disconnect cable guide hole Splines Winding shaft Right end bracket Ratchet wheel (teeth pointing upwards) Black tooth 5/16” x 1-5/8” Lag screw 5/16” -18 x 3/4” Carriage bolt 5/16” Washer Flag angle 5/16” Hex nut Securing Center Bearing Bracket Assembly 22 Tools: Power drill, 3/16” Drill bit, 7/16” Socket driver, Step ladder, Level Important : TorqueMaster® spring tube must be level before securing center bearing bracket assembly to header. To locate the center bearing bracket assembly, mark the header halfway between the flag angles and level the TorqueMaster® spring tube. Drill 3/16” pilot holes into header for the lag screws. Fasten the center bearing bracket assembly to the header using (2) 5/16” x 1-5/8” lag screws. Securing Door for Spring Winding 23 Tools: Vice Clamps Place vice clamps onto both vertical tracks just above the third roller. This is to prevent the garage door from rising while winding counterbalance springs. WARNIING Fail ure to place vice clamps onto vertical track can allow door to raise and ca use severe or fatal injury. Vice clamps above third roller on both sides of door Bottom section Vice clamps attached to inner and outer rail of vertical track Cable Adjustments Tools: Locking pliers, Flat tip screwdriver, Step ladder, Tape measure, Pliers/ Wire cutters 24 Starting on the right side, adjust the cable drum assembly by rotating the drum until the set screw faces directly away from the header. TorqueMaster® spring tube cam peak should be pointing straight up. Loosen the set screw no more than 1/2 turn. Ensure counterbalance cable is aligned and seated in the first and second grooves of the cable drum and pull on the end of the cable to remove all cable slack. Snug the set screw, and then tighten an additional 1-1/2 turns. Measure approximately 6” of cable and cut off excess cable. Insert end of cable in hole of cable drum. Repeat for left hand cable drum assembly. Important : Ensure the cable is aligned and seated in the first and second grooves of the cable drum prior to winding springs. Note : Illustration shows the right hand TorqueMaster® Plus cable drum assembly, left hand cable drum assembly is symmetrically opposite. Winding Springs Tools: Ratchet wrench, 5/8” Socket, 3” Socket e...
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