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manual abstract
This manual MUST be attached to the wall in close proximity of the door. WINDLOAD RATED DS-350 COMMERCIAL ROLL-UP DOORS INSTALLATION INSTRUCTIONS ©Copyright 2002 Wayne-Dalton Corp. P/N 291341, DOC #101-0093-1 REV 02 IMPORTANT SAFETY NOTICES Read the enclosed instructions carefully before attempting installation. If there are any questions about any of the procedures, do not perform the work. Instead, have a qualified door agency do the installation or repairs. 1. Operate the door ONLY when it is properly adjusted and free of all obstructions. 2. The door is constantly under EXTREME SPRING TENSION. Repairs, adjustments, installation and removal, ESPECIALLY of SPRINGS AND RELATED PARTS, are dangerous so that such work should be performed ONLY by qualified door service people. 3. DO NOT PERMIT children to play with the door. Children could get caught between the door and the floor causing severe injury or death. 4. Avoid standing in the open doorway or walking through the doorway while the door is moving. One could get caught between the door and the floor causing severe injury or death. 5. Should the door become hard to operate or completely inoperative, it is recommended that a qualified door agency correct the problem to prevent possible injuries or door damage. 6. Avoid installing the door on windy days. The door could fall causing door damage or injury. 7. To prevent injuries due to loose components, at least monthly check all bolted connections to make sure they are secure. 8. To prevent injuries, never place hands or fingers between the curtain and the guides while the door is being operated. 9. This manual is not intended to provide "take-down" instructions for existing doors. Consult your local door agency if this is required, before new doors are to be installed. 10. Thoroughly familiarize yourself with the construction codes in your region before initiating work. 11. Wear the proper protective safety gear at all times when installing, adjusting, and/or repairing doors. 12. Consider using a 2-person (or larger) crew for installing, adjusting and/or repairing larger doors. 13. To prevent injury or death due to falling, use scaffolding or mechanical lifts, rather than ladders, when installing, adjusting, and/or repairing larger doors. 14. Definitions of key words used in this manual are as follows: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. CAUTION WARNING WARNING indicates a potential hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may CAUTION result in property damage. IMPORTANT! indicates a required step for safe and proper door operation. NOTE: indicates information assuring proper installation of the door. HINT: indicates a suggested step to simplify installation based on experience. HINT: IMPORTANT! NOTE: INTRODUCTION This manual's main function is to assist the installer in correctly mounting doors with due regard for safety, operation, and sound construction practices. Reference must be made to construction codes in your area. All Wayne-Dalton DS-350 Windload Rated Commercial Roll-Up Doors follow the general instructions contained herein. Additional installation information for the specific door shipped is found with the packing slip and on supplementary drawings. There are also bolt and small sealed parts bags with accessory lists, describing proper application. PREPARATION Read the installation instructions thoroughly to become familiar with the names of the various components and their relation to each other. It is necessary for the installer to determine the following: ° Method of operation (push-up, hand chain, or motor operated). ° Type of jamb (masonry or steel) on which the door mounting angles mount and the fasteners required. ° The dimensions for the opening width, opening height, headroom, and side room. MATERIAL Inspect your door for possible damage or shortage of parts. Report any shortages to your door supplier immediately, or transit related damage claims to your freight carrier. CLEARANCES Check the door opening dimensions and available clearances versus the dimensions listed on the packing slip. Be sure that the dimensions are correct for the opening you are working on, taking special note of the opening width and height. Be sure that the required clearances listed on the Dimension Tables in this manual are available prior to installation. TOOLS The tools recommended for proper installation of each door will vary, but commonly used tools are: ° Electric drill with 3/8" or 1/2" chuck with nut driver bits ° Masonry drill or impact hammer and bits. ° Chain hoist and sling for raising barre...