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Manafacture: Cal Flame
File size: 2.95 mb
File name: 2007_06_04_02_manuals_BBQ_Grills_n_Carts.pdf
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manual abstract
Tighten the two screws on the side white ceramic light fixture. Carefully replace the light cover by snapping it in place. Appendix Troubleshooting Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem Burner does not ignite Solution Use the following procedure with the figure below. Check the position of the sparker tip. It should be pointing forward towards the front of the burner. Make sure there is a blue spark at the electrode tip to the burner. Make sure the igniter wire is connected firmly to the valve ignition device and the electrode. Make sure the valve orifice is free of any debris, dust or grease. Make sure the valve orifice is aligned inside the front hole of the burner. If there is no spark at all, replace the electrode or igniter wire. Note: Turn off the gas at the source while troubleshooting. Problem: Burner tube is misaligned over the orifice Solution: Reposition the burner tube so that it is properly seated over the orifice. Problem: Obstruction in the gas line Solution: Remove the fuel line from grill. (Do not smoke or perform any maintenance in the vicinity of an open flame.) Open the gas valve for one second to blow out any debris. Close off the gas valve and reconnect the fuel line securely. Problem: Yellow Flame Solution: Once the entire burner is operating, check the flame color to be sure that it is mostly blue. Some yellow at the tips may be present due to impurities in the fuel. If the flame is golden or yellow in color, the reason could be seasoning salts, oil film, or other foreign matter on the burner. Problem: Plugged orifice Solution: Unplug the orifice as follows: Remove cooking grills, flame tamer and grease tray. Remove burners from the bottom of the firebox by pulling the cotter pin from beneath the burner peg using a standard screwdriver or needle nose pliers. Carefully lift each burner up and away from the gas orifice. Remove the orifice from the control valve. Gently clear any obstruction with a fine wire. Reinstall the orifice, reinstall the burners over the orifices, and seat each burner peg into position hole at the bottom ledge of the firebox. Replace all cotter pins. Replace cooking components and grease collectors. If an obstruction is suspected in the control valve, contact your local Cal Flame dealer for assistance. Problem: Misalignment of Igniter on Burner Solution: Check for proper position of the electrode tip, which should be pointing forward towards the front of the burner and free of grease to allow proper sparking. The ignition wire should be connected firmly to the valve ignition device and electrode. Replace the ignition wire if it is frayed or cracked. With the gas supply closed and all control knobs set to the off position, check each position igniter individually for the presence of a spark at the electrode. Push each knob in fully and rotate it about 1/4 turn to the left (counter-clockwise) until you hear a loud click. The trigger hitting the strike block should produce a blue spark at the electrode tip. Return control knob to the off position before checking the next igniter. While the grill is still hot, wait for a minimum of five minutes before commencing re-ignition. (This allows accumulated gas fumes to clear.) If all checks / corrections have been made and the gas grill still fails to operate properly, contact your local Cal Flame dealer. Problem: Flashback Solution: When fire occurs in and around the burner tubes, immediately turn off gas at its source and turn the control knob(s) clockwise to the ‘OFF’ position. Wait until the grill has cooled off and then clean the burner tubes and burners as described on page of this manual. Replacement Covers Cal Flame Drop-Ins BBQ010 COVER, GRILL, SMALL, 3 BURNER BBQ011 COVER, GRILL, MEDIUM, 4 BURNER BBQ012 COVER, GRILL, LARGE, 5 BURNER BBQ013 COVER, SIDE BURNER, SINGLE & DOUBLE Cal Flame Carts BBQ835CR4 BARBECUE CART COVER, 4 BURNER, BLACK BBQ835CR5 BARBECUE CART COVER, 3 & 5 BURNER, BLACK Location of Serial Number Plate The serial number of your Cal Flame grill is located on the back and is visible when the hood is down as shown below. Page 28 2007 Barbecue Grill and Cart Owner’s Manual LTR20071038, Rev. B Warranty Information See your Cal Flame barbecue dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your barbecue. Warranty Limitations The Limited Warranty is void if the barbecue has been subject to negligence, alteration, misuse, abuse, repairs by non- C.A.I. authorized representatives, incorrect electrical installation, acts of God and any other cases beyond the control of C.A.I. Examples of common acts invalidating this warranty include but are not limited to: Scratches caused by normal use. Damage caused by extreme weather conditions (hot, cold, etc.) Damage caused by dirt, sand, and/or water damage. Damage caused...