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manual abstract
WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The following provided tools are required to assemble this ProSeries™ 7541 Gas Grill: • Flathead Screwdriver • Hex Nut Wrench PARTS LIST: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 Grill Body Assembly 17 18 19 20 21 22 23 24 26 27 28 25 16 1 Grease Tray 1 Left Side Table 1 Heat Shield Brace 1 Side Burner Assembly 1 Grease Cup 1 Side Table Towel Rack 1 Left Side Cart Panel 1 Side Burner Towel Rack 1 Back Panel 1 Left Side Table Front Panel 1 Heat Shield 1 Side Burner Front Panel 1 Door Bracket 1 Electronic Igniter Button 1 Right Side Cart Panel 1 Electronic Igniter Spring 2 Doors 1 Side Burner Control Knob 1 Loop Strap Bracket 1 Side Burner Bezel 1 Cart Base 1 Side Burner Grate 4 Locking Casters 1 Warming Rack 1 Tank Lock Wire 4 Cooking Grills 4 Heat Distribution Plates (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged. FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. 22 1 2 6 4 3 7 5 10 9 11 12 8 14 15 16 17 13 19 20 24 21 22 23 25 26 28 27 18 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Attach cart base to side panels. Insert four M6 X 12mm bolts (black) and star washers (black) through cart base and into legs and tighten securely. Be sure the door hinge holes face forward. Door Hinge Holes Step 2 Attach loop strap bracket to the bottom cart shelf using two M6 X 12mm bolts (black). Locking Caster Hex Nut Wrench Locking Caster Hex Nut Wrench Heat Shield Brace Step 3 Attach back panel to left and right leg of cart assembly using four M6 X 12mm bolts (black) and star washers (black). Note: With the help of a friend, turn the cart over. Try to minimize the stress to the side panels. Step 4 Attach locking casters to the bottom of the cart. Tighten caster bolts securely using hex nut wrench provided in parts pack. Note: With the help of a friend, turn the cart to its upright position. Step 5 Attach rear heat shield brace using two M6 X 12mm bolts (black) and star washers (black). Step 6 Attach door bracket to left and right leg of cart using four M6 X 12mm bolts (black) and star washers (black) . Step 7 Attach heat shield to the rear brace using two #8 self-tapping screws (black). 26 Step 8 Insert right side door pivot into lower pivot hole (on bottom cart shelf) then align door with cart frame. Depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket. Repeat for other door. Note: When performing Step 9, Lift grill body from front and rear panels to avoid injury to hands and fingers. Step 9 With the help of a friend, place grill body assembly on cart frame. Grill body will rest on angled top of vertical supports. Align bolt holes located on the inside of the grill body assembly. Secure using four M6 X 12mm bolts (black) with star washers (black). Spring Pin Door Pivot Hole Alignment Door Pivot Step 10 Attach hooks to side table towel rack bar. Then attach towel rack bar to side table using two M6 X 12mm hexagonal bolts (silver) and lock washers (silver). Step 11 Attach hooks to side burner towel rack bar. Then attach towel rack bar to side burner assembly using two M6 X 12mm hexagonal bolts (silver) and lock washers (silver). Step 12 Attach side table to left side of cart frame assembly. Insert two M6 X 12mm bolts (black) into both left legs halfway. Place table over bolts and slide toward back of grill, then tighten securely. Fasten side table front panel to grill body with one M6 X 12mm bolt (black). Step 13 Attach side burner to right side of cart frame assembly. Insert two M6 X 12mm bolts (black) into both right legs halfway. Place side burner over bolts and slide toward back of grill, then tighten securely. Fasten side table front panel to grill body with one M6 X 12mm bolt (black). Side Burner Valve Burner Venturi Valve Nozzle Step 14 Remove two bolts and washers from the side burner valve. Insert the side burner valve assembly through the hole in the side burner front panel, then firmly seat the valve nozzle into the burner venturi. Hold in place while you perform Step 15. Warning: Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. Step 15 Place the bezel over the control knob mounting stem and position over holes in side burner base and side burner valve assembly. Attach with two M4 X 10mm bolts with spring washers which come with valve. Then install the side burner control knob onto valve stem. Side Burner Igniter Lead Electrode Step 16 Attach side burner igniter lead wire to the electrode as illustrated. Side Burner Electronic Lead Side Burner Electrode Step 17 Attach side burner electrical source wire to...