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manual abstract
This plastic film must be removed before operating your grill. 100150200250 300350400450500 550600650 700 (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged. 2 47 52 30 41 42 26 3 4 1 25 33 5 8 20 9 10 11 28 27 24 7 17 32 37 34 39 44 40 46 49 48 38 19 36 35 51 21 22 23 12 43 15 6 14 18 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717. 16 50 18 29 31 45 13 PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. Your Parts Bag will include: PARTS BAG CONTAINS: 10 #8 X 3/8” sheet metal screws 11 Stainless steel sheet metal screws 4 M6 X 12 bolts 34 M6 X 35 bolts 4 Plastic inserts 2 Cotter pins 2 Hood pivot pins 10 M6 X 5 hex nuts 4 Stainless steel acorn nuts 4 - Plastic inserts 2 - Cotter pins 2 Wing nuts 2 - Hood pivot pins 10 - #8 X 3/8” sheet metal screws 11 - Stainless steel sheet metal screws 10 - M6 X 5 hex nuts 4 -M6 X 12 bolts 4 - Stainless steel acorn nuts 34 - M6 X 35 bolts 2 - Wingnuts Grill - Bottom Frame Kitchen - Bottom Frame top of legs. Kitchen - Bottom Frame Studs NOTE: Wider flange indicatestop edge of frame. NOTE: End caps indicate Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. Step 1 Assemble side burner legs to open end of grill bottom frame using four M6 X 35 bolts (hand tighten only at this point). Then set aside for Step 3. Step 2 Assemble two straight legs to the right side of the kitchen bottom frame (bottom kitchen frame can be identified by the two studs used to assemble doors) using four M6 X 35 bolts (hand tighten only at this point). Step 3 Assemble straight legs to the left side of the kitchen bottom frame and the closed side of the grill bottom frame using four M6 X 35 bolts (hand tighten only at this point). Step 4 Attach tank support bracket to open end of grill bottom frame using two M6 X 35 bolts and M6 X 5 hex nuts. NOTE: Securely tighten all bolts at this time. Step 5 Attach locking casters to bottom of right straight legs and plain casters to bottom of middle straight legs). NOTE: Turn cart upside down for easier assembly of casters. Step 6 Insert axle into one wheel hub, then insert a wheel onto the axle (with flat side of wheel facing out toward wheel hub). Slide axle assembly through holes in side burner legs. Place second wheel on axle (with flat side facing out toward wheel hub) and push second wheel hub into place. Step 7 Add kitchen bottom shelf with door stop toward front. Shelf should drop over door pivot studs located on kitchen bottom frame. Secure the bottom shelf using two #8 X 3/8" sheet metal screws. Step 8 Attach upper grill frame and control panel to side burner legs and center legs using eight M6 X 35 bolts. Tank mounting bracket studs should be on same side as the side burner legs. Control panel will mount over the open end of the upper grill frame. NOTE: Bolt must go through control panel, then leg and grill frame. Wheel Hub Tank Support Bracket Locking Casters 21 Door Stop 22 Step 9 Attach kitchen upper support frame using eight M6 X 35 bolts. Four small holes in frame should be positioned on left side and face up. Step 10 Add face panel using four stainless steel sheet metal screws. NOTE: Top of face panel has larger flat area above ribs. Step 11 Place doors onto studs on kitchen bottom frame and align and insert trim panel door pivot studs into holes on top of doors. Then attach trim panel to straight legs using four #8 X 3/8" sheet metal screws. Step 12 Add door handles by inserting stainless steel handle through front of door panel and secure using two stainless steel acorn nuts. Kitchen - Upper Support Frame Trim Panel NOTE: Four small holes in frame. Stainless Steel Handle Stainless steel acorn nuts 23 Step 13 Slide baskets into slots located on inside of doors. Step 14 Attach right side panel between straight legs using four #8 X 3/8" sheet metal screws. Panel should be mounted with louvers toward bottom of panel. Then add four plastic inserts into holes on straight legs. Step 15 Remove button cap and retaining nut from igniter. Feed threaded end of igniter through hole on the control panel from back side and secure with retaining nut. Step 16 To install battery unscrew igniter button cap. Insert battery with positive end towards button. Replace igniter button cap. Step 17 Attach control valve manifold to control panel using screws and split lock washers provided with manifold. One screw hole is offset for proper installation. NOTE: Manifold will have offset holes and can only be installed by aligning holes in manifold with holes in control panel. Louvers Sheet Metal Screws screw from inside of Panel Control Valve Manifold Four - Plastic inserts Left Hose Retaining nut Insert this end into hole Igniter Step 18 Mount lower grill housing onto upper grill frame using four M6 X 35 bolt...