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manual abstract
1 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. 2 3 4 5 7 8 8 10 13 16 17 18 19 20 30 32 33 35 36 38 39 34 31 22 25 21 26 27 28 29 23 24 14 15 11 12 6 9 37 23 12 M6 X 50mm Bolts 22 M6 X 15mm Bolts 12 M4 X 10mm Bolts 4 M4 X 40mm Bolts PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. Your Parts Bag will include: M6 X 50mm Bolts M4 X 40mm Bolts M4 X 10mm Bolts Star Washers AA/1.5V Alkaline Battery Screwdriver Hex Nut Wrench 10 Star Washers 1 AA/1.5V Alkaline Battery 1 Screwdriver 1 Hex Nut Wrench Qty. Qty. M6 X 15mm Bolts Door Hinge Pin Holes Door Hinge Pin Holes Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Attach cart base to side panels. Insert four M6 X 50mm bolts through cart base and into legs and tighten securely. Be sure the door hinge pin holes face forward. Step 2 Attach back panel to legs using four M6 X 50mm bolts. (Hand tighten only at this point.) NOTE: With the help of a friend, turn the cart assembly over. Try to minimize the stress to the legs. Locking Caster Hex Nut Wrench Step 3 Attach locking casters to the bottom of the legs. Tighten caster bolts securely using hex nut wrench provided in parts pack. 25 NOTE: With the help of a friend, turn the cart to its upright position. Step 4 Place tank tray assembly over vent holes in bottom cart panel and secure using four M6 X 15mm bolts. Tank tray should slide in and out of cart freely. Step 5 Install door bracket using four M6 X 50mm bolts. Make sure the door stop is set toward back of cart. (Hand tighten only at this point.) Step 6 Attach the grease cup bracket onto the back panel by inserting the three tabs into the slots on the back cart panel. Cylinder Clamps Center Cut-out Tank Tray Assembly 26 NOTE: When performing Step 7, Lift grill body from front and rear panels to avoid injury to hands and fingers. Step 7 With the help of a friend, place grill body assembly on cart frame. Grill body will rest on the side bars of cart frame assembly. Align bolt holes located on the outside of the grill body assembly. Step 8 Secure using four M6 X15mm bolts with star washers. At this point, fully tighten four bolts holding back panel from Step 2 and the four bolts holding door bracket from Step 5. Grill Body Assembly Step 9 Attach right side door bracket to right front cart panel using two M4 X 10mm bolts. The right side door bracket is stamped with an 'R.' Step 10 Attach left side door bracket to left front cart panel using two M4 X 10mm bolts. The left side door bracket is stamped with an 'L.' Step 11 Attach the two basket brackets to the inside left front leg using four M4 X 10mm bolts. Step 12 Attach the basket guide onto the left side door rear panel using two M4 X 10mm bolts. Step 13 Attach the door handles using two M4 X 40mm bolts. Spring Pin Hinge Pin Step 14 Insert hinge pin in bottom of right side door into hole at the bottom right front cart leg then align door with right side door bracket. Depress spring pin located on top edge of door and slide door toward right side door bracket until spring pin locks into hole in door bracket. Repeat for other door. Step 15 Place the basket into basket brackets and the basket guide. Step 16 Attach side table front panel to side table with three M6 X 15mm bolts with star washers. Step 17 Attach side burner front panel to side burner with three M6 X 15 bolts with star washers. Step 18 Attach side table to left side of grill body. Insert four M6 X15mm bolts halfway into the left side grill body panel. Place table over bolts and slide down, then tighten securely. Fasten side table front panel to grill body with one M4 X 10mm bolt. Tool Drawer Step 19 Attach side burner assembly to right side of grill body. Insert four M6 X 15mm bolts halfway to the right side grill body panel. Place side burner assembly over bolts and slide down, then tighten securely. Fasten side burner front panel to grill body with one M4 X 10mm bolt. Step 20 Insert tool drawer into front opening under control panel by dropping roller wheels into side channels. Warning: DO NOT store flammable products: paper towels, rags, pot holders, etc. in tool drawer. Roller Wheels Side Channel Step 21 Remove two bolts and washers from the side burner valve. Insert the side burner valve assembly through the hole in the side burner table base, then firmly seat the valve nozzle into the burner venturi. Hold in place while you perform Step 22. Warning: Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. Step 22 Place the bezel over the control knob mounting stem and position over holes in side burner base and side burner valve assembly. Attach with two bolts with spri...