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Figure 16. View from behind cooking box Wing nuts Figure 15 Guide screw Figure 16 Figure 17 h) To reinstall the burners, reverse steps c) through g). mCAUTION: The burner openings must be positioned properly over the valve orifices. Figure 18a. Check proper assembly before fastening manifold in place. Figure 18b. Figure 18 Valve Burner (a) (b) 31 i) Reinstall the Spider Stopper Guards. Slightly rotate the Spider Stopper Guards so that the seams are in line with the Venturi fins. There should be no gaps in the seams or in the fit around the burners and valves. Figure 19. Venturi fin Check fit around valve Check fit around burner Figure 19 mCAUTION: If the Spider Stopper Guards do not fit tightly, contact Weber-Stephen Customer Service. mWARNING: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the barbecue. See Step“Check for gas leaks”. Crossover Ignition System Operations If the Crossover Ignition System fails to ignite the Front burner, light the Front burner with a match. If the Front burner lights with a match, then check the Crossover Ignition System. ¦ Check that both the white and black ignition wires are attached properly. Figure 20. White wire Black wire Figure 20 ¦ Check that the Crossover Ignition button pushes the igniter (button) down, and returns to the up position. ¦ Check to see if the igniter is loose in the frame. Tighten if necessary; See Step “Install igniter” for correct procedure. If the Crossover Ignition System still fails to light, contact Weber-Stephen Customer Service. 32 TROUBLESHOOTING Problem Check Cure Burners burn with a yellow or orange Inspect Weber Spider Stopper Clean Weber Spider Stopper flame, in conjunction with the smell of gas. Guards for possible obstructions. Guards. (See Section "Annual (Blockage of holes.) Maintenance".) Burners do not light. -or-The excess flow safety device, Burners have a small flickering flame in the which is part of the barbecue to tank HIGH position. -or-connection, may have activated. Barbecue temperature only reaches 250° to 300° degrees in the HIGH position. To reset the excess flow safety device turn all burner control knobs and the tank valve OFF. Disconnect the regulator from the tank. Turn burner control knobs to HIGH. Wait at least 1 minute. Turn burner control knobs OFF. Reconnect the regulator to the tank. Turn tank valve on slowly. Refer to “Lighting Instructions”. Burner does not light, or flame is low in HIGH position. Is LP fuel low or empty? Is fuel hose bent or kinked? Refill LP tank. Straighten fuel hose. Does the Front burner light with a match? If you can light the Front burner with a match, then check the Crossover Ignition System. Experiencing flare-ups: Are you preheating barbecue in the prescribed manner? All burners on high for 10 to 15 minutes for preheating. Are the cooking grates and Flavorizer Bars heavily coated with burned-on grease? Clean thoroughly. (See Section "Periodic Cleaning".) mCAUTION: Do not line the bottom tray with aluminum foil. Is the bottom tray "dirty" and not allowing grease to flow into catch pan? Clean bottom tray. Burner flame pattern is erratic. Flame is low when burner is on HIGH. Flames do not run the whole length of the burner tube. Are burners clean? Clean burners. (See Section "General Maintenance".) Inside of lid appears to be “peeling.” (Resembles paint peeling.) The lid is porcelain-on-steel, not paint. It cannot “peel.” What you are seeing is baked on grease that has turned to carbon and is flaking off. THIS IS NOT A DEFECT. Clean thoroughly. (See Section "Periodic Cleaning".) Fuel scale shows that there is gas in the LP tank, but tank is empty. Check adjustment of fuel scale. Fuel scale must be adjusted with an empty tank. If problems cannot be corrected by using these methods, please contact Weber-Stephen Customer Service. 33 34 WEBER WEBER ® ® 1 2 3 6 7 8 11 9 10 14-15 23 24 16 29 31 32 33 35 36 37 38 65 66 57-61 62 67 55 53 52 51 50 49 47 46 45 44 43 42 41 63-64 56 54 30 25 39 40 48 12 13 17 18 22 5 4 26 27 28 34 21 10,15 19-20, 10 Parts List All items are single quantities unless otherwise specified. Parts can be ordered directly from Weber-Stephen Products Company by phone or mail. Note - Do not return parts to Weber-Stephen Products Co. without first contacting the Customer Service Center by phone or mail. Returning the part may not be necessary. While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner’s manual and serial number of the barbecue available for reference. Weber-Stephen Products Company Customer Service Center 250 South Hicks Road Palatine, IL 60067-6241 (800) 446-1071 1 Lid (assembly) 2 Lid handle 3 Warm-Up Basket 4 Warming rack 5 Short Flavorizer bars (8) 6 Long Flavorizer bars (5) 7 Cooking grates (2) 8 Work...