Page 4 B101074-0-1006 B101074-0-1006 Page 5 All repair part orders should be placed through your local Broilmaster dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153. To ensure prompt and accurate service, please provide the following information when placing a repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed. REMOVE PROTECTIVE COATING FROM STAINLESS STEEL PARTS STARTING AT POP RIVETS AND VERIFY THAT ALL PARTS LISTED IN THE EXPLODED VIEW ON THIS PAGE HAVE BEEN INCLUDED BEFORE BEGINNING THIS INSTALLATION. CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES. WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY. 6 5 4 1 2 3 8 7 IN-GROUND POST PARTS LIST & EXPLODED VIEW Key Number Part Name Quantity BP48 Part Number SSP48 Part Number 1 9/32 I.D. x 5/8 O.D. Flat Washer 5 B100136 B100136 2 1/4 Lock Washer 8 B100139 B100139 3 1/4-20 Hex Nut 8 B100120 B100120 4 1/4-20 x 1 3/4" Eyebolt 4 B100118 B100118 5 1/4-20 x 3/4" Bolt 4 B100115 B063096 6 Control Housing 1 B101076 B101060 7 48" Post 1 B825615 B064573 8 Grease Cup Bracket Assembly 1 B100545 B100545 NS Stainless Steel Flex Tube Assembly 1 B076519 B076519 NS #8 x 1/2" Phillips Truss Screw 2 B100132 N/A NS Fastener Panel - Plastic 2 N/A B068182 NS Male Flare Fitting 1 B100100 B100100 NS #10-24 Wing Nut 2 B100125 B100125 NS #10-24 x 3/4" Bolt 1 B100128 B100128 NS Grease Cup 1 B100526 B100526 IN-GROUND POST INSTALLATION The BP48 and SSP48 In-Ground Posts are only for use with Broilmaster Gas Grills. Before proceeding with installation read your Owner’s Manual for the proper location and minimum clearances to combustible materials for your grill and in-ground post. Verify that all parts listed in the exploded view of this product have been included before beginning this installation. Recommended Tools: • Two adjustable wrenches or a socket set • A medium Phillips screwdriver • Pipe thread sealer or Teflon tape (for gas connections) • Soapy water solution (to test for leaks) CAUTION: THE CONCRETE MIXTURE MUST NOT COVER THE GAS SUPPLY ENTRY HOLE ON THE POST. THE GAS SUPPLY ENTRY HOLE (2" DIAMETER HOLE) IS LOCATED 18 3/4" FROM THE BOTTOM OF THE POST. Make a final alignment check with the level, and adjust as needed. Allow concrete to set (usually 24 hours). FIGURE 1 1 2 Dig a hole approximately 12" in diameter and 24" in depth at the desired grill location. Note: “Normal Installation” height is achieved when the top of the 48" post (7) is 25 1/4" above ground. This height provides a cooking surface height of 34 1/2" above ground when grids are placed in the high level position. Carefully lower the in-ground post into the hole using the following guidelines: • The rectangular cut-out is located near the TOP of the post and should be above ground after installation. Figure 1. • The rectangular cut-out must face in the SAME direction as the front of the grill. • Hole depth and post measurements should be checked to ensure desired height. Note: Make any adjustments at this time. Prepare concrete or a standard pre-mix according to the manufacturer’s package directions. Position the 48" post in the center of the hole. A level should be used when aligning the post to achieve precise vertical alignment. Hold the post in place while pouring the concrete mixture into the hole around the post. After the concrete has set, insert the stainless steel flex tube assembly in the post. Figure 2. Note: Do not attempt to cut or alter the stainless steel flex tube assembly in any way. GAS SUPPLY PIPING SYSTEM 25-1/4" FIGURE 2 Page 6 B101074-0-1006 B101074-0-1006 Page 7 Insert a 1/4 - 20 x 3/4" bolt (5) through one of the four holes in the top of the post. Fasten a 1/4 - 20 1 3/4 eyebolt (4), 9/32 ID x 5/8 OD flat washer (1), 1/4 lock washer (2), and 1/4 - 20 hex nut (3) to the 1/4 - 20 x 3/4 bolt (5) inside the post. Repeat this process for the three remaining holes. Figure 3. Place the grill bottom on top of the post with the four eyebolts protruding through the holes located on the grill bottom. Secure the grill bottom to the post by placing a 1/4 lock washer and 1/4 - 20 hex nut onto each of the four eyebolts. Figure 3. Arrange with your local gas company or licensed contractor to have a gas supply line connected to the inlet of the stainless steel flex tube assembly. The gas supply must have a shutoff valve inside the wall and must be shutoff when the grill is not in use. Use pipe thread sealant or Teflon tape at the threads of each connection being careful to not allow any of these materials into the flare seat. Test for gas leaks as directed by the grill’s Owners Manual. Attach the control housing (6) using two #8 x 1/2" Phillips Truss Screws or two Plastic Panel Fasteners as shown in Figure 4. IN-GROUND POST INSTALLATION 3 FIGURE 3 4 5 FIGURE 4 The grill and its individual shutoff valves must be disconnected from the gas supply piping system during any pressure testing of that system at test...