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Manafacture: Broilmaster File size: 1.18 mb File name: a2ab8be8-bba9-423d-82a7-7ecc2f8392dc.pdf Language of manual:

DELUXE "D" SERIES PARTS LIST DELUXE "D" SERIES PARTS LIST Index Part Description D3BL-1 D4BL-1 1 Grill Body Top (with Heat Indicator, Hinge and Bridge Pins) B100453 B073286 1 Grill Body Top (casting only) B100456 B076621 2 Heat Indicator (stainless) B076625 B076625 3 Lid Handle (painted) B100601 B100601 4 Foam Grip B073097 B073097 5 Retract-A-Rack (chrome) B100594 B060757 6 Cooking Grid (set of 3) DPP11 DPP12 6 Cooking Grid (single) B100468 B100497 7Briquette Bag B058122 B058122 8 Briquette Rack B063066 B067449 9 Burner Assembly DPP101 DPP102 10 Radiation Shield (Heat & Wind Deflector) DPP6SS DPP6SS 11 Bridge Pin B057805 B057805 12 Hinge Pin B057804 B057804 13 Collector Box B100446 B100446 14 Collector Box Spacer B069743 B069743 15 Ignitor Grounding Lug B069747 B069747 16 Ignitor Ground Wire B072684 B072684 17 Hose & LPG Regulator B069756 B069756 18 Valve Knob - Black B070084 B070084 19 Control Panel Shield B100730 B100731 20 Control Panel Assembly (with label) B100753 B100754 20 Control Panel Label (not shown) B072686 B072197 21 Shelf Pin B073963 B073963 22 Valve - LPG B076790 B076790 22 Valve - NAT B076789 B076789 23 Electronic Ignitor B072218 B072218 24 Grill Body Bottom (with Hinge and Bridge Pins) B100460 B073287 24 Grill Body Bottom (casting only) B100463 B076622 25 Manifold - LPG (includes orifice) B069002 B069002 25 Manifold - NAT (includes orifice) B069003 B069003 26 Manifold Mounting Plate B100517B100517 27Orifice - LPG (#55 drill) B056649 B056649 27Orifice - NAT (#48 drill) B056647 B056647 28 Hardware Package - LPG (not shown) B100544 B100544 28 Hardware Package - NAT (not shown) B100543 B100543 B100691-0-0103 Page 7 GRILL ASSEMBLY GRILL ASSEMBLY Before You Begin All Broilmaster grills require some assembly and installation. Follow all instructions unless noted to apply only to other specific models. If you purchased an accessory with your Broilmaster, follow the instructions provided with the accessory for assembly and installation. If an instruction refers to a step that is not required for your grill model, please continue to the next step. Each step of the installation is illustrated. In each illustration parts are identified with “Key” numbers. Key numbers appear in parenthesis after a part name is mentioned for the first time in the instructions and are labeled on the illustrations. You can reference each part by its key number on the Parts List if you need help in identifying a part. Compare the parts found in the shipping container to the parts list provided. If any parts are missing contact your Broilmaster® dealer before beginning assembly. CAUTION: FOR YOUR SAFETY PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING, ASSEMBLY AND INSTALLATION. Recommended Tools These items are recommended for the assembly of your grill: • Phillips screwdriver • Adjustable wrench set • Socket set • Soapy water solution (to test for leaks) • Liquid soap (for foam grip) Grill Mountings Assemble your base option before assembling your Broilmaster® grill head. Refer to the Broilmaster® Cart, Base, and Post instructions provided with each accessory for assembly, installation, and mounting procedures. Page 8 B100691-0-0103 GRILL ASSEMBLY GRILL ASSEMBLY Ignitor Assembly Slide the collector box spacer (26) and nut (provided on assembly) onto the collector box shaft and tighten. FIGURE 1. Note: Peel protective film from control panel label before installing ignitor. FIGURE 2 Nut FIGURE 1 27 26 25 24 Installing the Ignitor CAUTION: DO NOT CUT OR DAMAGE IGNITOR WIRE. Carefully thread the end of the ignitor wire through the center hole in the grill bottom. Slide the ground lug (25) over the ignitor wire and fasten with nut provided. Attach one end of the ground wire (24) to the terminal on the rear of the electronic ignitor. Attach the remaining end to the ground lug. FIGURES 1 AND 2. Attach ignitor wire to the spark terminal on the rear of the electronic ignitor. 25 B100691-0-0103 Page 9 Page 10 B100691-0-0103 GRILL ASSEMBLY Radiation Shield Place the radiation shield (10) in the grill bottom (22). FIGURE 3. Installing the Burner Insert the burner assembly (9) into the grill bottom (22) with the venturi tubes facing the front of the grill. FIGURE 4. The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed. Attach venturi to manifold mounting bracket (15) with 2-8 x 3/4 Phillips screws. FIGURE 5. FIGURE 5 FIGURE 3 FIGURE 4 22 9 10 27 22 15 AIR SHUTTER GRILL ASSEMBLY GRILL ASSEMBLY FIGURE 6 Handle For your added comfort a foam grip (4) has been provided. FIGURE 7. Tip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place. Fasten the front handle (3) to the grill lid (1) with two #10-24 x 1" screws. FIGURE 6. 3 1 FIGURE 7 Install side shelves or side burner to side of grill at this time. B100691-0-0103 Page 11 Page 12 B100691-0-0103 GRILL ASSEMBLY Installing...

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